Microwave sintering of ceramic materials

20th Innovative Manufacturing Engineering and Energy Conference

机械制造;能源学

Karayannis, V.G.^1

Department of Environmental Engineering, Technological Education Institute of Western Macedonia, Kozani

50100, Greece^1

关键词: Conventional heating;    Conventional sintering;    Electromagnetic field distribution;    Fine-grained microstructure;    Heat transfer mechanism;    Material transformation;    Mechanical performance;    Secondary resources;   

Others  :  https://iopscience.iop.org/article/10.1088/1757-899X/161/1/012068/pdf
DOI  :  10.1088/1757-899X/161/1/012068

来源: IOP

【 摘 要 】

In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.