High Temperature 300?��C Directional Drilling System

Chatterjee, Kamalesh¹  Aaron, Dick¹  Macpherson, John¹ 

[1] Baker Hughes Oilfield Operations, Houston, TX (United States)

关键词: Geothermal;    drilling technology;    drilling motors;    drilling bits;    drilling fluid;    directional drilling;   

DOI  :  10.2172/1208637
RP-ID  :  DOE-BHI--0002782
PID  :  OSTI ID: 1208637

学科分类：再生能源与代替技术

美国|英语

来源: SciTech Connect

【 摘 要 】

Many countries around the world, including the USA, have untapped geothermal energy potential. Enhanced Geothermal Systems (EGS) technology is needed to economically utilize this resource. Temperatures in some EGS reservoirs can exceed 300?��C. To effectively utilize EGS resources, an array of injector and production wells must be accurately placed in the formation fracture network. This requires a high temperature directional drilling system. Most commercial services for directional drilling systems are rated for 175?��C while geothermal wells require operation at much higher temperatures. Two U.S. Department of Energy (DOE) Geothermal Technologies Program (GTP) projects have been initiated to develop a 300?��C capable directional drilling system, the first developing a drill bit, directional motor, and drilling fluid, and the second adding navigation and telemetry systems. This report is for the first project, ???High Temperature 300?��C Directional Drilling System, including drill bit, directional motor and drilling fluid, for enhanced geothermal systems,??? award number DE-EE0002782. The drilling system consists of a drill bit, a directional motor, and drilling fluid. The DOE deliverables are three prototype drilling systems. We have developed three drilling motors; we have developed four roller-cone and five Kymera?? bits; and finally, we have developed a 300?��C stable drilling fluid, along with a lubricant additive for the metal-to-metal motor. Metal-to-metal directional motors require coatings to the rotor and stator for wear and corrosion resistance, and this coating research has been a significant part of the project. The drill bits performed well in the drill bit simulator test, and the complete drilling system has been tested drilling granite at Baker Hughes??? Experimental Test Facility in Oklahoma. The metal-to-metal motor was additionally subjected to a flow loop test in Baker Hughes??? Celle Technology Center in Germany, where it ran for more than 100 hours.