Synthesis and thermal stability of zirconia and yttria-stabilized zirconia microspheres

JOURNAL OF COLLOID AND INTERFACE SCIENCE

卷:448

Article

Leib, Elisabeth W.¹  Vainio, Ulla²  Pasquarelli, Robert M.³  Kus, Jonas¹  Czaschke, Christian¹  Walter, Nils¹  Janssen, Rolf³  Mueller, Martin²  Schreyer, Andreas²  Weller, Horst^1,4,5  Vossmeyer, Tobias¹ 

[1] Univ Hamburg, Inst Phys Chem, D-20146 Hamburg, Germany

[2] Helmholtz Zentrum Geesthacht, Inst Mat Res, D-21502 Geesthacht, Germany

[3] Hamburg Univ Technol TUHH, Inst Adv Ceram, D-21073 Hamburg, Germany

[4] Hamburg Ctr Ultrafast Imaging, D-22761 Hamburg, Germany

[5] King Abdulaziz Univ, Fac Sci, Dept Chem, Jeddah, Saudi Arabia

关键词: Ceramic;    Microspheres;    Thermal barrier coating;    Phase transformation;    Zirconia;    YSZ;   

DOI  :  10.1016/j.jcis.2015.02.049

来源: Elsevier

【 摘 要 】

Hypothesis: Zirconia microparticles produced by sol-gel synthesis have great potential for photonic applications. To this end, identifying synthetic methods that yield reproducible control over size uniformity is important. Phase transformations during thermal cycling can disintegrate the particles. Therefore, understanding the parameters driving these transformations is essential for enabling high-temperature applications. Particle morphology is expected to influence particle processability and stability. Yttria-doping should improve the thermal stability of the particles, as it does in bulk zirconia. Experiments: Zirconia and YSZ particles were synthesized by improved sol-gel approaches using fatty acid stabilizers. The particles were heated to 1500 degrees C, and structural and morphological changes were monitored by SEM, ex situ XRD and high-energy in situ XRD. Findings: Zirconia particles (0.4-4.3 um in diameter, 5-10% standard deviation) synthesized according to the modified sol-gel approaches yielded significantly improved monodispersities. As-synthesized amorphous particles transformed to the tetragonal phase at similar to 450 degrees C with a volume decrease of up to similar to 75% and then to monoclinic after heating from similar to 650 to 850 degrees C. Submicron particles disintegrated at similar to 850 degrees C and microparticles at similar to 1200 degrees C due to grain growth. In situ XRD revealed that the transition from the amorphous to tetragonal phase was accompanied by relief in microstrain and the transition from tetragonal to monoclinic was correlated with the tetragonal grain size. Early crystallization and smaller initial grain sizes, which depend on the precursors used for particle synthesis, coincided with higher stability. Yttria-doping reduced grain growth, stabilized the tetragonal phase, and significantly improved the thermal stability of the particles. (C) 2015 The Authors. Published by Elsevier Inc. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd(4.0/).

【 授权许可】

Free