Deposition, heat treatment and characterization of two layer bioactive coatings on cylindrical PEEK

SURFACE & COATINGS TECHNOLOGY

卷:301

Article

Durham, John W., III¹  Rabiei, Afsaneh¹ 

[1] North Carolina State Univ, Dept Mech & Aerosp Engn, Raleigh, NC 27695 USA

关键词: Hydroxyapatite;    Polyether ether ketone;    Adhesion;    Ion beam assisted deposition;   

DOI  :  10.1016/j.surfcoat.2015.12.045

来源: Elsevier

【 摘 要 】

Polyether ether ketone (PEEK) rods were coated via ion beam asssisted deposition (IBAD) at room temperature. The coating consists of a two-layer design of yttria-stabilized zirconia (YSZ) as a heat-protection layer, and hydroxyapatite (HA) as a top layer to increase bioactivity. A rotating substrate holder was designed to deposit an even coating on the cylindrical surface of PEEK rods; the uniformity is verified by cross-sectional measurements using scanning electron microscopy (SEM). Deposition is followed by heat treatment of the coating using microwave annealing and autoclaving. Transmission electron microscopy (TEM) showed a dense, uniform columnar grain structure in the YSZ layer that is well bonded to the PEEK substrate, while the calcium phosphate layer was amorphous and pore-free in its as-deposited state. Subsequent heat treatment via microwave energy introduced HA crystallization in the calcium phosphate layer and additional autoclaving further expanded the crystallization of the HA layer. Chemical composition evaluation of the coating indicated the Ca/P ratios of the HA layer to be near that of stoichiometric HA, with minor variations through the HA layer thickness. The adhesion strength of as-deposited HA/YSZ coatings on smooth, polished PEEK surfaces was mostly unaffected by microwave heat treatment, but decreased with additional autoclave treatment. Increasing surface roughness showed improvement of bond strength. (C) 2015 Elsevier B.V. All rights reserved.

【 授权许可】

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