Implementation of lean manufacturing for frozen fish process at PT. XYZ

International Conference on Green Agro-industry and Bioeconomy 2017

农业科学;生物科学;经济学

Setiyawan, D.T.^1 ; Pertiwijaya, H.R.^1 ; Effendi, U.^1

Department of Agro-industrial Technology, Faculty of Agricultural Technology, Universitas Brawijaya, Malang, Indonesia^1

关键词: Fish fillet;    Fishery product;    Leadtime;    Machine maintenance;    Production schedule;    Value stream analysis;    Value stream mapping;    Waiting-time;   

Others  :  https://iopscience.iop.org/article/10.1088/1755-1315/131/1/012025/pdf
DOI  :  10.1088/1755-1315/131/1/012025

来源: IOP

【 摘 要 】

PT. XYZ is a company specialized in the processing of fishery products particularly in frozen fish fillet. The purpose of this research was to identify the type of waste and determine the recommendations of minimizing waste Lean manufacturing approach was used in the identification of waste by describing the Value Stream Mapping (VSM) and selecting tools in the Value Stream Analysis Tools (VALSAT). The results of this research showed that the highest waste that generated was the defect of leak packaging on fillet products with an average of 1.21%. In addition to defect, other insufficiencies were found such as: unnecessary motion, unnecessary overhead, and waiting time. Recommendations for improvements that given include reduction of time at several stages of the process, making production schedules, and conducting regular machine maintenance. VSM analysis shows reduced lead time of 582.04 minutes to 572.01 minutes.