Application of Optical Measurement Technology in Welding Simulation of Box Complex Structure

2019 5th International Conference on Energy Materials and Environment Engineering

能源学;生态环境科学

Zhang, Guizhi^1^2 ; Fang, Yuanbin^1^2 ; Dong, Shuanlao^1^2

XCMG Jiangsu Xuzhou Engineering Machinery Research Institute, Xuzhou

J S 221004, China^1

XCMG Xuzhou Mining Machinery Co. Ltd, Xuzhou

J S 221004, China^2

关键词: Complex structure;    Deformation measurements;    Engineering applications;    Global measurements;    Optical measurement technology;    Three dimensional scanner;    Welding deformations;    Welding simulation;   

Others  :  https://iopscience.iop.org/article/10.1088/1755-1315/295/3/032032/pdf
DOI  :  10.1088/1755-1315/295/3/032032

学科分类：环境科学（综合）

来源: IOP

【 摘 要 】

To verify the correctness of the sample quality and the finite element model, optical measurement technology is applied in this study. Unable to consider the quality of tack welding during the established modeling, a three-dimensional scanner is used to detect box complex structures after welding. The finite element model of box structure is established for the study of welding deformation of box structure with short, multi space and multi staggered distributed weld seam. The accuracy of the model is verified by global detection of the structural parts. The results show that the deformation trend warps at the boundary of the left and right plate and concaves in the center of the plate. The maximum deformation of the vertical plate center is 1.714mm. The bottom pad produces the extruding tendency, and the deformation near two sides of the plate is about 0.51mm, which is greater than that of 0.34mm away from the two sides of the plate. The deformation is not consistent in the front and back sides of the Z plate. The maximum error of the sample parts takes place in the front Z shape plate with an error of - 0.03mm∼0.12mm. There is a certain size difference under the influence of the welding gap, but it still meets the requirements of the engineering application to eliminate the influence of the welding quality on the deformation measurement. By comparing the results of the simulation and the global measurement of the structural parts, the difference between the vibration seat and the front Z plate has a large difference that is 0.12mm∼0.24mm, and the deviation satisfies the requirements of the engineering application, and it can effectively guide the production.