Life Cycle Energy and Greenhouse Gas Emissions of Natural Fiber Composites for Automotive Applications: Impacts of Renewable Material Content and Lightweighting
Greenhouse Gas Emissions;Life Cycle Energy;Natural Resources and Environment
This study examines the life cycle energy and emissions associated with substituting natural fibers, cellulose and kenaf, for glass fibers in plastic composites used for automotive components. Specifically, a 30wt% glass-fiber composite component weighing 3 kg was compared to a 30wt% cellulose-fiber composite component (2.65 kg) and 40wt% kenaf-fiber composite component (2.79 kg) for seven vehicles. These vehicles ranged from cars, cross-overs and sport utility vehicles. Across these vehicles, it was found that the cellulose composite material on average reduced life cycle energy by 9.4% and reduced greenhouse gas (GHG) emissions by 18.5% while the kenaf composite component reduced energy of 6.1% and GHG by 10.6% compared to the baseline component. The material production of the cellulose-fiber composite is slightly more energy intensive on a part basis (MJ/part) than the glass-fiber baseline composite material, but the non-renewable energy contribution is lower. In the case of both natural fiber components analyzed, a majority of the life cycle energy savings is a result of the use phase lightweighting. Because the use phase dominates over the component’s entire life cycle, the fuel consumption parameter (R*) is the single largest determining factor for lightweighting. The R* value for the vehicles examined ranged from 0.33 [L/(100kg 100km)] to 0.38 [L/(100kg 100km)].
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Life Cycle Energy and Greenhouse Gas Emissions of Natural Fiber Composites for Automotive Applications: Impacts of Renewable Material Content and Lightweighting