Researchers have developed a quantitative basis for disposition of actinide-bearing process residues. Research included the development of a technical rationale for determining when residues could be considered unattractive for proliferation purposes, and establishing plutonium-concentration-based discard ceilings of unimmobilized residues and richer discard ceilings for immobilized monolithic waste forms. Further quantitative analysis (process modeling) identifies the plutonium (Pu) concentration at which residues should be discarded to immobilization in order to minimize the quantifiable negative consequences of residue processing (cost, waste, dose). Results indicate that optimum disposition paths can be identified by process modeling, and that across-the-board discard decisions maximize negative consequences.