Development Of Sustainable Biobased Products And Bioenergy In Cooperation With The Midwest Consortium For Sustainable Biobased Products And Energy

Ladisch, Michael ; Woodson, Randy

Purdue University, West Lafayette, IN

关键词: Phosphorous Acid;    Life Cycle;    Economic Analysis;    Ethanol;    60 Applied Life Sciences;   

DOI  :  10.2172/983700
RP-ID  :  DOE/GO/14220-F
RP-ID  :  FG36-04GO14220
RP-ID  :  983700

美国|英语

来源: UNT Digital Library

【 摘 要 】

Collaborative efforts of Midwest Consortium have been put forth to add value to distiller's grains by further processing them into fermentable sugars, ethanol, and a protein rich co-product consistent with a pathway to a biorenewables industry (Schell et al, 2008). These studies were recently published in the enclosed special edition (Volume 99, Issue 12) of Bioresource Technology journal. Part of them have demonstrated the utilization of distillers grains as additional feedstock for increased ethanol production in the current dry grind process (Kim et al., 2008a, b; Dien et al.,2008, Ladisch et al., 2008a, b). Results showed that both liquid hot water (LHW) pretreatment and ammonia fiber expansion (AFEX) were effective for enhancing digestibility of distiller's grains. Enzymatic digestion of distiller's grains resulted in more than 90% glucose yield under standard assay conditions, although the yield tends to drop as the concentration of dry solids increases. Simulated process mass balances estimated that hydrolysis and fermentation of distillers grains can increase the ethanol yield by 14% in the current dry milling process (Kim et al., 2008c). Resulting co-products from the modified process are richer in protein and oil contents than conventional distiller's grains, as determined both experimentally and computationally. Other research topics in the special edition include water solubilization of DDGS by transesterification reaction with phosphite esters (Oshel el al., 2008) to improve reactivity of the DDGS to enzymes, hydrolysis of soluble oligomers derived from DDGS using functionalized mesoporous solid catalysts (Bootsma et al., 2008), and ABE (acetone, butanol, ethanol) production from DDGS by solventogenic Clostridia (Ezeji and Blaschek, 2008). Economic analysis of a modified dry milling process, where the fiber and residual starch is extracted and fermented to produce more ethanol from the distillers grains while producing highly concentrated protein co-product, has shown that the process is economically viable resulting in an increase in net present value (Perkis et al., 2008). According to the study, the revenue is expected to increase further with improved amino acid profile of the protein rich co-products and lower cost of cellulase enzyme mixture. Also, Kim and Dale (2008) discuss using life cycle analysis to enhance the environmental performance of the corn based ethanol. On the second phase of the research, concerted efforts were directed on assessing compositional variability of dry milling co-products collected from 4 different dry grind ethanol plants has been measured and its effect on enzymatic digestibility and fermentability. Fermentation utilized a recombinant glucose/xylose co-fermenting yeast (Saccharomyces cerevisiae 424A (LNH-ST)). No significant compositional variability among the samples was found. Simultaneous saccharification and glucose/xylose co-fermentation of the pretreated distillers grains at solids and cellulase loadings of 150 g dry solids per liter and 6.4 mg protein per g dry substrate, respectively, yielded 74-801% of theoretical maximum ethanol concentration using recombinant Saccharomyces cerevisiae 424A (LNH-ST). The paper summarizing the results from the second phase of the Midwest Consortium is currently submitted to Bioresource Technology journal. The copy of the paper submitted is enclosed.