Development of Replacements for Phoscoating Used in Forging, Extrusion and Metal Forming Processes

Barnett, Kerry

National Center for Manufacturing Sciences (United States)

关键词: Tribology;    Extrusion;    Lubricants;    32 Energy Conservation, Consumption, And Utilization;    Graphite;   

DOI  :  10.2172/809127
RP-ID  :  DOE/CE/41123-1
RP-ID  :  FC07-94CE41123
RP-ID  :  809127

美国|英语

来源: UNT Digital Library

【 摘 要 】

Many forging, extrusion, heading and other metal forming processes use graphite-based lubricants, phosphate coatings, and other potentially hazardous or harmful substances to improve the tribology of the metal forming process. The application of phosphate-based coatings has long been studied to determine if other synthetic ''clean'' lubricants could provide the same degree of protection afforded by phoscoatings and its formulations. So far, none meets the cost and performance objectives provided by phoscoatings as a general aid to the metal forming industry. In as much as phoscoatings and graphite have replaced lead-based lubricants, the metal forming industry has had previous experience with a legislated requirement to change processes. However, without a proactive approach to phoscoating replacement, many metal forming processes could find themselves without a cost effective tribology material necessary for the metal forming process