Die Materials for Critical Applications and Increased Production Rates

Schwam, David ; Wallace, John ; Birceanu, Sebastian

Case Western Reserve University/Dept of Materials Science and Engineering (United States)

关键词: Aluminium;    Alloys;    Thermal Conductivity;    Thermal Expansion;    36 Materials Science;   

DOI  :  10.2172/806823
RP-ID  :  DOE/ID/13693
RP-ID  :  FC07-98ID13693
RP-ID  :  806823

美国|英语

来源: UNT Digital Library

【 摘 要 】

Die materials for aluminum die-casting need to be resistant to heat checking, and have good resistance to washout and to soldering in a fast flow of molten aluminum. To resist heat checking, die materials should have a low coefficient of thermal expansion, high thermal conductivity, high hot yield strength, good temper softening resistance, high creep strength, and adequate ductility. To resist the washout and soldering, die materials should have high hot hardness, good temper resistance, low solubility in molten aluminum and good oxidation resistance. It is difficult for one material to satisfy with all above requirements. In practice, H13 steel is the most popular material for aluminum die casting dies. While it is not an ideal choice, it is substantially less expensive to use than alternative materials. However, in very demanding applications, it is sometimes necessary to use alternative materials to ensure a reasonable die life. Copper-base, nickel-base alloys and superalloys, titanium-,molybdenum-, tungsten-base alloys, and to some extent yttrium and niobium alloys, have all been considered as potential materials for demanding die casting applications. Most of these alloys exhibit superior thermal fatigue resistance, but suffer from other shortcomings.