Progress Report for Diffusion Welding of the NGNP Process Application Heat Exchangers

R.E. Mizia ; D.E. Clark ; M.V. Glazoff ; T.E. Lister ; T.L. Trowbridge

关键词: CHROMIUM;    DIFFUSION;    DIFFUSION WELDING;    ELECTRICITY;    ENGINEERS;    FABRICATION;    FILLERS;    GAS COOLED REACTORS;    HEAT EXCHANGERS;    HEAT TRANSFER;    HYDROGEN PRODUCTION;    INCOLOY 800H;    MECHANICAL PROPERTIES;    NICKEL;    NUCLEAR POWER;    OXIDATION;    PROCESS HEAT;    PROGRESS REPORT;    THERMODYNAMICS;    WELDED JOINTS Next Generation Nuclear Plant Project;   

DOI  :  10.2172/1036269
RP-ID  :  INL/EXT-11-21817
PID  :  OSTI ID: 1036269
Others  :  TRN: US1201382

美国|英语

来源: SciTech Connect

【 摘 要 】

The U.S. Department of Energy selected the high temperature gas-cooled reactor as the basis for the Next Generation Nuclear Plant (NGNP). The NGNP will demonstrate the use of nuclear power for electricity, hydrogen production, and process heat applications. The NGNP Project is currently investigating the use of metallic, diffusion welded, compact heat exchangers to transfer heat from the primary (reactor side) heat transport system to the secondary heat transport system. An intermediate heat exchanger will transfer this heat to downstream applications such as hydrogen production, process heat, and electricity generation. The channeled plates that make up the heat transfer surfaces of the intermediate heat exchanger will have to be assembled into an array by diffusion welding. This report describes the preliminary results of a scoping study that evaluated the diffusion welding process parameters and the resultant mechanical properties of diffusion welded joints using Alloy 800H. The long-term goal of the program is to progress towards demonstration of small heat exchanger unit cells fabricated with diffusion welds. Demonstration through mechanical testing of the unit cells will support American Society of Mechanical Engineers rules and standards development, reduce technical risk, and provide proof of concept for heat exchanger fabrication methods needed to deploy heat exchangers in several potential NGNP configurations.1 Researchers also evaluated the usefulness of modern thermodynamic and diffusion computational tools (Thermo-Calc and Dictra) in optimizing the parameters for diffusion welding of Alloy 800H. The modeling efforts suggested a temperature of 1150 C for 1 hour with an applied pressure of 5 MPa using 15 {micro}m nickel foil as joint filler to reduce chromium oxidation on the welded surfaces. Good agreement between modeled and experimentally determined concentration gradients was achieved