Suppression mechanism of abnormal grain growth by Zr addition in pressless processed Nd-Fe-B sintered magnets

JOURNAL OF ALLOYS AND COMPOUNDS

卷:887

Article

Itakura, Masaru^1,2  Sugiyama, Koichi¹  Akamine, Hiroshi^1,2  Nishida, Minoru^1,2  Nakamura, Michihide³  Mizoguchi, Tetsuhiko³  Iriyama, Takahiko³ 

[1] Kyushu Univ, Fac Engn Sci, Dept Adv Mat Sci & Engn, Kasuga Koen 6-1, Kasuga, Fukuoka 8168580, Japan

[2] Kyushu Univ, Interdisciplinary Grad Sch Sci & Engn, Dept Appl Sci Elect & Mat, Kasuga Koen 6-1, Kasuga, Fukuoka 8168580, Japan

[3] Daido Steel Co Ltd, Minami Ku, Daido Cho 2-30, Nagoya, Aichi 4578545, Japan

关键词: Nd-Fe-B;    Sintered magnet;    Abnormal grain growth;    Nd-rich phase;    Scanning/transmission electron microscopy;    Electron backscattered diffraction;   

DOI  :  10.1016/j.jallcom.2021.161244

来源: Elsevier

【 摘 要 】

Microstructures of pressless processed (PLP) Nd-Fe-B sintered magnets with and without Zr addition were investigated by scanning electron microscopy and scanning/transmission electron microscopy. In the Zr-free magnet, huge polygonal abnormal grains (AGs) about 100 times larger than the normal grain size were generated by PLP sintering at 975 degrees C. Electron backscattered diffraction analysis revealed that the PLP sintered magnet had a biaxial oriented texture of fine Nd2Fe14B grains with the orientation of the AGs significantly deviated from the biaxial oriented grains. By adding a small amount of Zr, fine plate-like Zr-B precipitates with a long period stacking ordered structure derived from the ZrB2 phase formed on the growth surfaces of Nd2Fe14B grains with a crystallographic orientation relationship. There were two Nd-rich grain boundary (GB) phases, namely, orthorhombic Nd-3(Co, Cu) and metastable CaF2-NdO2, which became liquid during sintering. The boron consumption associated with the formation of Zr-B precipitates increased the Nd-rich GB phases, resulting in a homogeneous distribution of the liquid phase around the Nd2Fe14B grains. Therefore, the addition of Zr effectively suppressed the abnormal grain growth during PLP sintering owing to the pinning effect of the Zr-B precipitates and the formation of a homogeneous liquid phase distribution. (C) 2021 Elsevier B.V. All rights reserved.

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