Effects of calcium in ash on the corrosion performance of Ni-based alloys in simulated oxy-fuel environment

FUEL

卷:178

Article

Zeng, Z.¹  Natesan, K.¹  Cai, Z.²  Rink, D. L.¹ 

[1] Argonne Natl Lab, Nucl Engn Div3, 9700 S Cass Ave, Argonne, IL 60439 USA

[2] Argonne Natl Lab, Adv Photon Source, 9700 S Cass Ave, Argonne, IL 60439 USA

关键词: Ash corrosion;    Oxy-fuel;    CaO;    Ni-based alloys;   

DOI  :  10.1016/j.fuel.2016.02.077

来源: Elsevier

【 摘 要 】

Increasing the efficiency of coal power plants requires raising the operating temperature above 650 degrees C. However, coal ash can severely attack alloy materials at high temperature. For example, the corrosion rates of commercial Fe-and Ni-based alloys are generally greater than 2 mm/year at 750 degrees C in the gas environment of oxy-fuel combustion. Thus, a critical study is needed to determine the effect of the constituents in the ash on corrosion and find an approach to reduce the corrosion rates in an ash-laden environment at high temperature. The role of CaO in the ash (typical of U.S. Western coal ash) has been investigated in laboratory exposure environments with various structural alloys. Detailed results are presented on weight change, scale thickness, internal penetration, microstructural characteristics of corrosion products, and the cracking of scales for the alloys after exposure at 750 degrees C. The thermal stability of K3Al(SO4)(3) under the environment of oxy-fuel combustion was determined by thermogravimetric analysis and differential thermal analysis. The reaction of this low melting temperature salt with the CaO-containing ash is discussed. In addition, we performed synchrotron nanobeam X-ray analysis to study the phase and chemical composition of the oxide layers on the alloy surface. Results from these studies are used to address the role of CaO in ash in the long-term corrosion performance of alloys. (C) 2016 Elsevier Ltd. All rights reserved.

【 授权许可】

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