An experimental study of residual stress and direction-dependence of fatigue crack growth behaviour in as-built and stress-relieved selective-laser-melted Ti6Al4V

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING

卷:755

Article

Syed, Abdul Khadar¹  Ahmad, Bilal¹  Guo, Hua²  Machry, Thays³  Eatock, David³  Meyer, Jonathan⁴  Fitzpatrick, Michael E.¹  Zhang, Xiang¹ 

[1] Coventry Univ, Fac Engn Environm & Comp, Priory St, Coventry CV1 5FB, W Midlands, England

[2] Coventry Univ, Inst Adv Mfg & Engn, Beresford Ave, Coventry CV6 5LZ, W Midlands, England

[3] Airbus Grp Innovat, Bristol, Avon, England

[4] APWORKS GmbH, Willy Messerschmitt Str 1, D-82024 Taufkirchen, Germany

关键词: Additive manufacturing;    Contour method;    Fatigue crack propagation;    Residual stress;    Selective laser melting;    Titanium alloys;   

DOI  :  10.1016/j.msea.2019.04.023

来源: Elsevier

【 摘 要 】

Selective-laser-melting (SLM) is a powder-bed fusion additive-manufacturing process that has the potential to deliver three-dimensional complex parts with mechanical properties comparable or superior to parts produced via traditional manufacturing using cast and wrought alloys. Concerns for metallic parts built via SLM are the process-induced residual stresses, and anisotropic mechanical properties. This paper investigates the effect of residual stresses on the fatigue crack growth rate of SLM Ti6Al4V in as-built and stress-relieved conditions. Neutron diffraction and the contour method are employed to measure residual stresses in compact-tension samples. Neutron diffraction results are in good agreement with the contour method. It was found that tensile stresses are present at the notch root and the free edge areas, and compressive stress is seen in the middle of the sample. The tensile stresses in the as-built condition resulted in a higher fatigue crack growth rate. After stress relieving by heat treatment, the tensile residual stress diminished by around 90%, resulting in decreased crack growth rate. The build direction was seen to affect the crack growth rate, although the trend was different between the as-built and stress-relieved conditions.

【 授权许可】

Free