Grain size and workpiece dimension effects on material flow in an open-die micro-forging/extrusion process

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING

卷:582

Article

Ghassemali, Ehsan^1,2  Tan, Ming-Jen¹  Wah, Chua Beng²  Jarfors, Anders E. W.³  Lim, S. C. V.⁴ 

[1] Nanyang Technol Univ, Sch Mech & Aerosp Engn, Singapore 639798, Singapore

[2] SIMTech, Singapore 638075, Singapore

[3] Jonkoping Univ, Sch Engn, SE-55111 Jonkoping, Sweden

[4] Monash Univ, Mat Engn, Clayton, Vic, Australia

关键词: Microforming;    Dead metal zone;    Subgrain;    Size effect;    Dislocation cells;   

DOI  :  10.1016/j.msea.2013.06.023

来源: Elsevier

【 摘 要 】

The interactive effect of grain size and specimen dimensions on the material flow and microstructural evolution was studied in a progressive open-die microforming process. Particular interest was paid on the effect of the number of grains over the initial specimen thickness, on the evolution of the dead metal zone (DMZ) in the final micro-component's microstructure. Such a DMZ is deemed unfavorable for mechanical properties of the pin. Interestingly, experimental results revealed that the DMZ can be removed at the pin surface by increasing the initial grain size. This behavior was attributed to the role of the strain gradient on the deformation. In the aspects of the forming load and dimensional measurements of the final parts, there were no significant size-effects observed in this process. This is because the neutral plane, which demarcates the two directions of material flow in the open-die forging/extrusion process, determines the amount of material flow towards the die orifice, regardless of the initial grain size. (C) 2013 Elsevier B.V. All rights reserved.

【 授权许可】

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