Water-in-sunflower seed oil emulsion as a dielectric fluid for micro electrical discharge machining (µEDM)

Materia

article

Muhammad Fauzan Zulkeflee¹  Norazkifni Faizura Dzulkifli¹  Azuddin Mamat¹ 

[1] University of Malaya, Faculty of Engineering

关键词: Electrical discharge machining;    Dielectric fluid;    Green machining;    Water-in-sunflower seed oil;   

DOI  :  10.1590/1517-7076-RMAT-2022-0208

学科分类：工程和技术（综合）

来源: Universidade Federal do Rio de Janeiro * Coordenacao dos Programas de Pos-Graduacao de Engenharia

【 摘 要 】

Dielectric fluid is an important component in machining using Electrical Discharge Machining (EDM). Conventional dielectric fluids have disadvantages such as emit carbon dioxide and carbon mono oxide gases to the environment. Vegetable-based dielectrics are biodegradable, environment-friendly, and emit less harmful gases. This study focuses on water-in-sunflower seed oil as a replacement for conventional dielectric fluid. The quality of the performance is evaluated through selected machining responses such as material removal rate (MRR), tool wear ratio (TWR), circularity, taper conicity, and overcut of the hole. The experimental design of the project is designed based on the Taguchi L9 orthogonal array which results in 9 sets of experiments with different combinations of electrode diameter, dielectric fluids, feed rate, and capacitance. Water-in-sunflower seed oil provides the highest MRR. Besides that, it also performs well in the overcut which shows a steady spark throughout the whole fabrication.

【 授权许可】

CC BY