Development and evaluation of a facile mesh-to-surface tool for customised wheelchair cushions

3D Printing in Medicine

Research

Susan Nace¹  Aisling Ní Annaidh¹  Donal Holland¹  John Tiernan² 

[1] School of Mechanical and Materials Engineering, University College Dublin, Belfield, Dublin, Ireland;SeatTech Posture and Mobility Services, Enable Ireland, Dublin, Ireland;

关键词: Wheelchair;    Cushion;    Grasshopper;    Scan to solid;    Mesh editing;   

DOI  :  10.1186/s41205-022-00165-5

 received in 2022-11-01, accepted in 2022-12-13,  发布年份 2022

来源: Springer

【 摘 要 】

BackgroundCustom orthoses are becoming more commonly prescribed for upper and lower limbs. They require some form of shape-capture of the body parts they will be in contact with, which generates an STL file that designers prepare for manufacturing. For larger devices such as custom-contoured wheelchair cushions, the STL created during shape-capture can contain hundreds of thousands of tessellations, making them difficult to alter and prepare for manufacturing using mesh-editing software. This study covers the development and testing of a mesh-to-surface workflow in a parametric computer-aided design software using its visual programming language such that STL files of custom wheelchair cushions can be efficiently converted into a parametric single surface.MethodsA volunteer in the clinical space with expertise in computer-aided design aided was interviewed to understand and document the current workflow for creating a single surface from an STL file of a custom wheelchair cushion. To understand the user needs of typical clinical workers with little computer-aided design experience, potential end-users of the process were tasked with completing the workflow and providing feedback during the experience. This feedback was used to automate part of the computer-aided design process using a visual programming tool, creating a new semi-automated workflow for mesh-to-surface translation. Both the original and semi-automated process were then evaluated by nine volunteers with varying levels of computer-aided design experience.ResultsThe semi-automated process showed a 37% reduction in the total number of steps required to convert an STL model to a parametric surface. Regardless of previous computer-aided design experience, volunteers completed the semi-automated workflow 31% faster on average than the manual workflow.ConclusionsThe creation of a semi-automated process for creating a single parametric surface of a custom wheelchair cushion from an STL mesh makes mesh-to-surface conversion more efficient and more user-friendly to all, regardless of computer-aided design experience levels. The steps followed in this study may guide others in the development of their own mesh-to-surface tools in the wheelchair sector, as well as those creating other large custom prosthetic devices.

【 授权许可】

CC BY   
© The Author(s) 2023

【 图 表 】

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