Evaluation of Tool Path Strategy and Cooling Condition Effects on the Cutting Force and Surface Quality in Micromilling Operations

Metals

Ugur Koklu¹  Gültekin Basmaci² 

[1] Department of Mechanical Engineering, Karamanoglu Mehmetbey University, Karaman 70100, Turkey;Department of Mechanical Engineering, Mehmet Akif Ersoy University, Burdur 15030, Turkey;

关键词: micromilling;    tool path strategy;    cutting force;    surface quality;   

DOI  :  10.3390/met7100426

来源: DOAJ

【 摘 要 】

Compared to milling on a macro scale, the micromilling process has several cumbersome points that need to be addressed. Rapid tool wear and fracture, severe burr formation, and poor surface quality are the major problems encountered in the micromilling process. This study aimed to reveal the effect of cutting path strategies on the cutting force and surface quality in the micromilling of a pocket. The hatch zigzag tool path strategy and the contour climb tool path strategy under different cooling conditions (e.g., dry, air blow, and flood coolant) at fixed cutting parameters. The micromilling tests revealed that better results were obtained with the use of the contour tool path strategy in terms of cutting forces (by up to ~43% compared to the dry condition) and surface quality (by up to ~44% compared to the air blow condition) when compared to the hatch tool path strategy. In addition, the flood coolant reduces the cutting temperature and eliminates chips to significantly enhance the quality of the micro milled surface.

【 授权许可】

Unknown