FEM Simulation and Experimental Tests on the SMAW Welding of a Dissimilar T-Joint

Metals

Alessandro Greco¹  Alessandro De Luca¹  Venanzio Giannella²  Raffaele Sepe² 

[1] Department of Engineering, University of Campania Luigi Vanvitelli, Via Roma, 29, 81031 Aversa, Italy;Department of Industrial Engineering, University of Salerno, Via Giovanni Paolo II, 132, 84084 Fisciano, Italy;

关键词: shielded metal arc welding (SMAW);    element birth and death;    distortions;    residual stresses;    finite element method (FEM);    T-joint;   

DOI  :  10.3390/met11071016

来源: DOAJ

【 摘 要 】

Residual stresses induced by the welding processes may, in some cases, result in significant warping and distortions that can endanger the integrity of the welded structures. This document reports an investigation of the welding process to make a dissimilar T-joint through an advanced Finite Element (FE) modelling and a dedicated laboratory test. The T-joint consisted of two plates of dissimilar materials, AISI304 and S275JR steels, both having a thickness of 5 mm, welded through a Shielded Metal Arc Welding (SMAW). Thermocouples were used to acquire the temperature variations during welding. In parallel, an FE model was built and the welding process was simulated through the “element birth and death” technique. Numerical and experimental outcomes were compared in terms of temperature distributions during welding and in terms of distortion at the end of the final cooling, showing that the FE model was able to provide a high level of accuracy.

【 授权许可】

Unknown