Mechanical and Microstructural Characterization of Friction Stir Welded SiC and B4C Reinforced Aluminium Alloy AA6061 Metal Matrix Composites

Materials

Vinayagam Mohanavel¹  Subbiah Arungalai Vendan²  Kaveripakkam Suban Ashraff Ali³  Manickam Ravichandran⁴  Marek Gucwa⁵  Jerzy Winczek⁵  Anshul Yadav⁶ 

[1] Centre for Materials Engineering and Regenerative Medicine, Bharath Institute of Higher Education and Research, Chennai 600073, India;Department of Electronics & Communication, Dayananda Sagar University, Bangalore 506114, India;Department of Mechanical Engineering, C. Abdul Hakeem College of Engineering & Technology, Vellore 632509, India;Department of Mechanical Engineering, K. Ramakrishnan College of Engineering, Trichy 621112, India;Department of Technology and Automation, Częstochowa University of Technology, 42-201 Częstochowa, Poland;Membrane Science and Separation Technology Division, CSIR-Central Salt and Marine Chemicals Research Institute, Bhavnagar 364002, India;

关键词: stir casting;    boron carbide;    silicon carbide;    AA6061 aluminium alloy;    tensile strength;    friction stir welding;   

DOI  :  10.3390/ma14113110

来源: DOAJ

【 摘 要 】

This study focuses on the properties and process parameters dictating behavioural aspects of friction stir welded Aluminium Alloy AA6061 metal matrix composites reinforced with varying percentages of SiC and B₄C. The joint properties in terms of mechanical strength, microstructural integrity and quality were examined. The weld reveals grain refinement and uniform distribution of reinforced particles in the joint region leading to improved strength compared to other joints of varying base material compositions. The tensile properties of the friction stir welded Al-MMCs improved after reinforcement with SiC and B₄C. The maximum ultimate tensile stress was around 172.8 ± 1.9 MPa for composite with 10% SiC and 3% B₄C reinforcement. The percentage elongation decreased as the percentage of SiC decreases and B₄C increases. The hardness of the Al-MMCs improved considerably by adding reinforcement and subsequent thermal action during the FSW process, indicating an optimal increase as it eliminates brittleness. It was seen that higher SiC content contributes to higher strength, improved wear properties and hardness. The wear rate was as high as 12 ± 0.9 g/s for 10% SiC reinforcement and 30 N load. The wear rate reduced for lower values of load and increased with B₄C reinforcement. The microstructural examination at the joints reveals the flow of plasticized metal from advancing to the retreating side. The formation of onion rings in the weld zone was due to the cylindrical FSW rotating tool material impression during the stirring action. Alterations in chemical properties are negligible, thereby retaining the original characteristics of the materials post welding. No major cracks or pores were observed during the non-destructive testing process that established good quality of the weld. The results are indicated improvement in mechanical and microstructural properties of the weld.

【 授权许可】

Unknown