Numerical and Experimental Investigation of Cumulative Fatigue Damage under Random Dynamic Cyclic Loads of Lattice Structures Manufactured by Laser Powder Bed Fusion

Metals

Francesco Braghin¹  Stefano Foletti¹  Stefano Beretta¹  Marco Giuseppe Corneo¹  Marco Pisati¹  Emanuele Riva¹ 

[1]Department of Mechanical Engineering, Politecnico di Milano, 20156 Milan, Italy

关键词: lattice structures;    structural dynamic response;    vibration fatigue testing;    fatigue life prediction;   

DOI  :  10.3390/met11091395

来源: DOAJ

【 摘 要 】

Lattice structures are lightweight engineering components suitable for a great variety of applications, including those in which the structural integrity under vibration fatigue is of paramount importance. In this work, we experimentally and numerically investigate the dynamic response of two distinct lattice configurations, in terms of fatigue damage and life. Specifically, Face-Centered-Cubic (FCC) and Diamond lattice-based structures are numerically studied and experimentally tested under resonant conditions and random vibrations, until their failure. To this end, Finite Element (FE) models are employed to match the dynamic behavior of the system in the neighborhood of the first natural frequency. The FE models are employed to estimate the structural integrity by way of frequency and tip acceleration drops, which allow for the identification of the failure time and a corresponding number of cycles to failure. Fatigue life under resonant conditions is well predicted by the application of conventional multiaxial high cycle fatigue criteria to the local state of stress. The same approach, combined with the Rainflow algorithm and Miner’s rule, provides good results in predicting fatigue damage under random vibrations.

【 授权许可】

Unknown