Ultrasonic Surface Rolling Process: Properties, Characterization, and Applications

Applied Sciences

Pradeep L. Menezes¹  Merbin John¹  Scott C. Dooley¹  Alessandro M. Ralls¹  Udaya Bhat Kuruveri²  Ashok Kumar Perka³  Akhil Kishore Vellooridathil Thazhathidathil⁴ 

[1] Department of Mechanical Engineering, University of Nevada, Reno, NV 89557, USA;Department of Metallurgical and Materials Engineering, National Institute of Technology, Surathkal, Mangalore 575025, Karnataka, India;Metal Welding and Joining, R&D Division, Tata Steel Ltd., Jamshedpur 831007, India;Quest-Global Engineering Services Pvt Ltd., Bengaluru 560103, Karnataka, India;

关键词: ultrasonic surface rolling process;    surface modification techniques;    severe plastic deformation;    microstructure;    nanostructured surfaces;   

DOI  :  10.3390/app112210986

来源: DOAJ

【 摘 要 】

Ultrasonic surface rolling process (USRP) is a novel surface severe plastic deformation (SPD) method that integrates ultrasonic impact peening (UIP) and deep rolling (DR) to enhance the surface integrity and surface mechanical properties of engineering materials. USRP can induce gradient nanostructured surface (GNS) layers on the substrate, providing superior mechanical properties, thus preventing premature material failure. Herein, a comprehensive overview of current-state-of-the art USRP is provided. More specifically, the effect of the USRP on a broad range of materials exclusively used for aerospace, automotive, nuclear, and chemical industries is explained. Furthermore, the effect of USRP on different mechanical properties, such as hardness, tensile, fatigue, wear resistance, residual stress, corrosion resistance, and surface roughness are summarized. In addition, the effect of USRP on grain refinement and the formation of gradient microstructure is discussed. Finally, this study elucidates the application and recent advances of the USRP process.

【 授权许可】

Unknown