An Efficient Approach to the Five-Axis Flank Milling of Non-Ferrous Spiral Bevel Gears

Materials

卷:14

Hao Xu¹  Yuansheng Zhou²  Yuhui He²  Jinyuan Tang² 

[1] Changsha Zhongchuan Gear & Transmission Driveline Co., Ltd., Changsha 410200, China;

[2] State Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha 410083, China;

关键词: five-axis flank milling;    spiral bevel gears;    non-ferrous;    CNC machining;    tool path planning;   

DOI  :  10.3390/ma14174848

来源: DOAJ

【 摘 要 】

Five-axis flank milling has been applied in industry as a relatively new method to cut spiral bevel gears (SBGs) for its flexibility, especially for the applications of small batches and repairs. However, it still has critical inferior aspects compared to the traditional manufacturing ways of SBGs: the efficiency is low, and the machining accuracy may not ensure the qualified meshing performances. To improve the efficiency, especially for cutting non-ferrous metals, this work proposes an approach to simultaneously cut the tooth surface and tooth bottom by a filleted cutter with only one pass. Meanwhile, the machining accuracy of the contact area is considered beforehand for the tool path optimization to ensure the meshing performances, which is further confirmed by FEM (finite element method). For the convenience of the FEM, the tooth surface points are calculated with an even distribution, and the calculation process is efficiently implemented with a closed-form solution. Based on the proposed method, the number (or total length) of the tool path is reduced, and the contact area is qualified. Both the simulation and cutting experiment are implemented to validate the proposed method.

【 授权许可】

Unknown