Integral Steel Casting of Full Spade Rudder Trunk Carrier Housing for Supersized Container Vessels through Casting Process Engineering (Sekjin E&T)

Metals

Tae Won Kim²  Chul Kyu Jin⁴  Ill Kab Jeong²  Sang Sub Lim²  Jea Chul Mun⁴  Chung Gil Kang³  Hyung Yoon Seo¹  Jong Deok Kim¹ 

[1] Department of Computer Science and Engineering, Pusan National University, San 30 Chang Jun-dong, Geum Jung-Gu, Busan 609-735, Korea; E-Mails:;Sekjin E&T Co., Ltd., Sinpyeong-dong 642-19, Saha-Gu, Busan 604-030, Korea; E-Mails:;School of Mechanical Engineering, Pusan National University, San 30 Chang Jun-dong, Geum Jung-Gu, Busan 609-735, Korea;Graduate School of Mechanical and Precision Engineering, Pusan National University, San 30 Chang Jun-dong, Geum Jung-Gu, Busan 609-735, Korea; E-Mails:

关键词: carrier housing;    casting steel;    mold design;    casting defects;    mechanical properties;   

DOI  :  10.3390/met5020706

来源: mdpi

【 摘 要 】

In casting steel for offshore construction, integral casted structures are superior to welded structures in terms of preventing fatigue cracks in the stress raisers. In this study, mold design and casting analysis were conducted for integral carrier housing. Casting simulation was used for predicting molten metal flow and solidification during carrier housing casting, as well as the hot spots and porosity of the designed runner, risers, riser laggings, and the chiller. These predictions were used for deriving the final carrier housing casting plan, and a prototype was fabricated accordingly. A chemical composition analysis was conducted using a specimen sampled from a section of the prototype; the analytically obtained chemical composition agreed with the chemical composition of the existing carrier housing. Tensile and Charpy impact tests were conducted for determining the mechanical material properties. Carrier housing product after normalizing (920 °C/4.5 h, air-cooling) has 371 MPa of yield strength, 582 MPa of tensile strength, 33.4% of elongation as well as 64 J (0 °C) of impact energy.

【 授权许可】

CC BY   
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