Mathematical modeling and hydrodynamics of Electrochemical deburring process

International Conference on Recent Advances in Materials & Manufacturing Technologies

Abhishek Kumar, D.K.^2,3 ; Prabhu, Satisha^1,3 ; Abhishek Kumar, K.^2,3

Department of Mechanical Engineering, India^1

Department of Industrial Engineering, India^2

Pandit Deendayal Petroleum University, Gandhinagar

382007, India^3

关键词: Electrochemical deburring;    Electrochemical machining;    Electrolyte temperature;    Electrolytic conductivity;    Material removal rate;    Specific resistivities;    Surface textures;    Velocity calculations;   

Others  :  https://iopscience.iop.org/article/10.1088/1757-899X/346/1/012063/pdf
DOI  :  10.1088/1757-899X/346/1/012063

来源: IOP

【 摘 要 】

The electrochemical deburring (ECD) is a variation of electrochemical machining is considered as one of the efficient methods for deburring of intersecting features and internal parts. Since manual deburring costs are comparatively high one can potentially use this method in both batch production and flow production. The other advantage of this process is that time of deburring as is on the order of seconds as compared to other methods. In this paper, the mathematical modeling of Electrochemical deburring is analysed from its deburring time and base metal removal point of view. Simultaneously material removal rate is affected by electrolyte temperature and bubble formation. The mathematical model and hydrodynamics of the process throw limelight upon optimum velocity calculations which can be theoretically determined. The analysis can be the powerful tool for prediction of the above-mentioned parameters by experimentation.