Measurement value analysis overall equipment effectiveness (OEE) packaging process in line 2 (Case Study of PT. MBI Tbk)

International Conference and Exhibition in Advanced Materials and Microscopy 2017

材料科学;物理学

Rimawan, Erry^1,2 ; Kholil, Muhammad^1,2 ; Hendri, H.^1,2

Industrial Engineering Department, Faculty of Engineering, Mercu Buana University, Jakarta, Indonesia^1

Jl. Meruya Selatan Kembangan, Kebun Jeruk Jakarta Barat Jakarta, Indonesia^2

关键词: Beverage industry;    Bottling lines;    Continuous improvements;    Customer demands;    Overall equipment effectiveness;    Packaging process;    Performance ratio;    Surveillance systems;   

Others  :  https://iopscience.iop.org/article/10.1088/1757-899X/343/1/012021/pdf
DOI  :  10.1088/1757-899X/343/1/012021

学科分类：材料科学（综合）

来源: IOP

【 摘 要 】

PT. MBI Tbk is engaged in the manufacture of beverage industry, where the company's production is based on the magnitude of customer demand that is marketing offices that had been scattered in various regions of Indonesia. In the packaging process steps in PT.MBI through the line 3 lines including racking, canning line, bottling line. In the canning process to existing packing on Line 2 (canning line), there are some machines that are used continuously, among other Depalletizer machine, filler machine, can seamer machine, pasteurizer machine, machine FLD, Wrap Around engine, engine Shrink Wrap. Due to the large demand from customers that is relentless, therefore the calculation of overall equipment effectiveness (OEE) as a whole on line 2 (canning line) is needed in order to make improvements continuously (Continuous Improvement) at line 2 (canning line). This study aims to determine the value of overall equipment effectiveness (OEE) and Losses of the most influential of the big six OEE Losses focused on equipment or machinery as a whole into a single unit that is on the line 2, which will then be known root cause of the losses that occur from the research over the field. From the calculation of overall equipment effectiveness (OEE), there are two ratios are still poor and under world-class standards, while the ratio of the availability of 88.85% of the world-class standards by 90% and the performance ratio of 78.51% of the standard world class by 95%, whereas for quality ratio has entered the world-class standard that is equal to 99.90%. Thus the value of OEE on Line 2 line is below world class standards. In this study there were only five losses, which can be identified, and while the losses were very influential, namely the Speed Reduced Losses, losses, these losses accounted for the largest percentage of the value of the rate of 19.12%, of the results of this study losses occurred due to poor surveillance systems (less good) that causes the employee or operator does not perform the work in accordance with a predetermined.