Analysis of production flow process with lean manufacturing approach

1st Nommensen International Conference on Technology and Engineering

Siregar, Ikhsan^1 ; Arif Nasution, Abdillah^2 ; Prasetio, Aji^1 ; Fadillah, Kharis^1

Department of Industrial Engineering, Universitas Sumatera Utara, Jalan Almamater, Kampus USU, Medan

20155, Indonesia^1

Department of Accounting, Faculty of Economy and Bussiness, Universitas Sumatera Utara, Jalan Almamater, Kampus USU, Medan

20155, Indonesia^2

关键词: Fast moving consumer goods;    Manufacturing methods;    Non-value added time;    Production flows;    Production process;    Research proposals;    Value stream mapping;    Value-added activity;   

Others  :  https://iopscience.iop.org/article/10.1088/1757-899X/237/1/012002/pdf
DOI  :  10.1088/1757-899X/237/1/012002

来源: IOP

【 摘 要 】

This research was conducted on the company engaged in the production of Fast Moving Consumer Goods (FMCG). The production process in the company are still exists several activities that cause waste. Non value added activity (NVA) in the implementation is still widely found, so the cycle time generated to make the product will be longer. A form of improvement on the production line is by applying lean manufacturing method to identify waste along the value stream to find non value added activities. Non value added activity can be eliminated and reduced by utilizing value stream mapping and identifying it with activity mapping process. According to the results obtained that there are 26% of value-Added activities and 74% non value added activity. The results obtained through the current state map of the production process of process lead time value of 678.11 minutes and processing time of 173.94 minutes. While the results obtained from the research proposal is the percentage of value added time of 41% of production process activities while non value added time of the production process of 59%. While the results obtained through the future state map of the production process of process lead time value of 426.69 minutes and processing time of 173.89 minutes.