Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi Method

3rd International Conference on Mechanical, Automotive and Aerospace Engineering 2016

机械制造;无线电电子学;航空航天工程

Faizi Al-Hazza, Muataz Hazza^1 ; Bt Ibrahim, Nur Asmawiyah^1 ; Adesta, Erry T. Y.^1 ; Ali Khan, Ahsan^1 ; Abdullah Sidek, Atiah Bt.^1

Department of Manufacturing and Materials Engineering, Faculty of Engineering, International Islamic University Malaysia, 53100 Kuala Lumpur, Malaysia^1

关键词: Cutting speed;    End-milling process;    Hard millings;    Hardened steel;    High speed end milling;    High speed milling;    Machining costs;    Machining Process;   

Others  :  https://iopscience.iop.org/article/10.1088/1757-899X/184/1/012048/pdf
DOI  :  10.1088/1757-899X/184/1/012048

学科分类：航空航天科学

来源: IOP

【 摘 要 】

One of the main challenges for any manufacturer is how to decrease the machining cost without affecting the final quality of the product. One of the new advanced machining processes in industry is the high speed hard end milling process that merges three advanced machining processes: high speed milling, hard milling and dry milling. However, one of the most important challenges in this process is to control the flank wear rate. Therefore a analyzing the flank wear rate during machining should be investigated in order to determine the best cutting levels that will not affect the final quality of the product. In this research Taguchi method has been used to investigate the effect of cutting speed, feed rate and depth of cut and determine the best level s to minimize the flank wear rate up to total length of 0.3mm based on the ISO standard to maintain the finishing requirements.