Computational Fluid Dynamic Simulation of Flow in Abrasive Water Jet Machining

International Conference on Emerging Trends in Engineering Research

工业技术;材料科学

Venugopal, S.^1 ; Sathish, S.^1 ; Jothi Prakash, V.M.^1 ; Gopalakrishnan, T.^2

Department of Automobile Engineering, Vels University, Chennai, India^1

Department of Mechanical Enginering, Vels University, Chennai, India^2

关键词: Abrasive water jet machining;    Abrasive waterjet cutting;    Computational fluid dynamics analysis;    Cutting performance;    Destruction characteristics;    Flow charac-teristics;    Optimized process;    Two-phase flow analysis;   

Others  :  https://iopscience.iop.org/article/10.1088/1757-899X/183/1/012018/pdf
DOI  :  10.1088/1757-899X/183/1/012018

来源: IOP

【 摘 要 】

Abrasive water jet cutting is one of the most recently developed non-traditional manufacturing technologies. In this machining, the abrasives are mixed with suspended liquid to form semi liquid mixture. The general nature of flow through the machining, results in fleeting wear of the nozzle which decrease the cutting performance. The inlet pressure of the abrasive water suspension has main effect on the major destruction characteristics of the inner surface of the nozzle. The aim of the project is to analyze the effect of inlet pressure on wall shear and exit kinetic energy. The analysis could be carried out by changing the taper angle of the nozzle, so as to obtain optimized process parameters for minimum nozzle wear. The two phase flow analysis would be carried by using computational fluid dynamics tool CFX. It is also used to analyze the flow characteristics of abrasive water jet machining on the inner surface of the nozzle. The availability of optimized process parameters of abrasive water jet machining (AWJM) is limited to water and experimental test can be cost prohibitive. In this case, Computational fluid dynamics analysis would provide better results.