Helical gear honing technology research with synchronous double honing wheel of no feed movement

2nd International Workshop on Materials Science and Mechanical Engineering

机械制造;材料科学

Zhang, X.C.^1 ; Yu, L.J.^1 ; Lei, J.^1 ; Ji, X.M.^2 ; Wang, H.G.^2

School of Mechanical and Aerospace Engineering, Jilin University, Changchun

130025, China^1

Jilin Yuxing Machinery Manufacturing Co. LTD, Jilin Yitong

136000, China^2

关键词: Configuration errors;    Expensive machines;    Honing technologies;    Machining precision;    Manufacturing cost;    Multi-axis linkage;    Retarding mechanism;    Transmission mechanisms;   

Others  :  https://iopscience.iop.org/article/10.1088/1757-899X/504/1/012095/pdf
DOI  :  10.1088/1757-899X/504/1/012095

学科分类：材料科学（综合）

来源: IOP

【 摘 要 】

Gear honing is a common finish machining method of hardened gear, which removes the cutting allowance with the pressure between honing wheel coated with abrasive and gear surface and relative sliding friction. At the same time, tooth profile shapes can be trimmed and spiral linear precision can be improved. Current honing methods needs expensive machine tools with precision bearing as well as with large advanced multi-axis linkage CNC system, so manufacture and maintenance of the machine are extremely complex and costly. In this paper, honing wheel with double involutes helicoids worm was designed by elimination configuration error; The transmission mechanism and the retarding mechanism were simplified in honing machine with two servo motors. the gear honing processing was once completed, the entire width of the gear was once processed too. This method improved machining precision and reduces the manufacturing cost under the same cost.